Services
Packaging Services You Can Trust
Tenco Assemblies offers a full suite of packaging services, including cartoning, labeling, blister packaging, rework, and kit assembly. Our expert team delivers innovative and reliable solutions, ensuring that each package meets the highest standards of quality and precision. Trust us to handle your packaging needs with excellence.
Cartoning
At Tenco Assemblies, Inc., we operate multiple cartoning lines capable of accommodating nearly any product size or type. With the capacity to fill up to 140 cartons per minute, we ensure fast turnaround times and can support projects with tight deadlines.
Types of Cartoning:
We have the equipment and expertise to handle a variety of carton configurations, including:
- Folding cartons
- Glue-close cartons
- Tuck-close cartons
- Five-panel designs
Labeling
Every package needs a label, and some need more than one. At Tenco Assemblies, Inc., we offer a wide range of labeling options to meet your needs.
We operate five high-speed labeling lines, each capable of applying multiple labels simultaneously with excellent placement accuracy. Whether your package is round, oval, or square; a carton, jar, bottle, or tube — we can label it successfully.
Our printing options include ink-jet and thermal transfer, both of which produce clear, long-lasting labels.
No matter what label your product needs, we can apply it. With our ability to automatically label up to 200 units per minute, we can process a high volume of products quickly. Additionally, our trained staff is available to operate manual and hand-held labeling equipment with precision and speed for packages that cannot be labeled automatically.
Label Options for Every Package:
- UPC Over Labels: Ideal for bonus and multi-pack items.
- Instantly Redeemable Coupons: Can be attached to a variety of packages.
- Leaflet-Style Labels: Provide detailed product information.
- Full Wraparound Labeling: Suitable for bottles, jars, and cans of all shapes and sizes.
- Tamper-Evident Seals, High Strength Labels, and Self-Destructing Labels: Ensure safety and security.
- Full or Partial Over Labels: Can be applied manually or automatically to update or change information on the primary packaging.
Blister Carding
Tenco Assemblies Inc. provides high-speed blister carding for a variety of card sizes. Utilizing multi-station carousel sealers, we can produce tens of thousands of face seal, trap style, and clamshell blister cards daily.
Blister cards offer a protective packaging solution, with clear plastic that conforms to the product, providing full visibility of the contents. These cards are durable, easy to merchandise, tamper-proof, and theft-resistant. We produce single blister, double blister, and fold-over variations, and can insert leaflets alongside the packaged item.
Examples of Products We Blister Card:
- Pain Relievers
- Antacids
- Cosmetics
- Health and Beauty Aids
Room for Branding:
Blister cards also provide ample space for branding, graphics, and product information. Our staff can review your designs, make recommendations, and advise you on aspects that may affect production.
Shrink / Value Packs
At Tenco Assemblies Inc., we operate multiple high-speed shrink wrapping lines capable of bundling containers, packages, and literature of any shape or size. With the flexibility to handle both low and high volume orders, we can produce over 50,000 shrink-wrapped packages daily when operating at full capacity.
We specialize in shrink-wrapping multi-packs of the same item and bonus packs consisting of two or more different items.
Does your project require a branded shrink band, BOGO sticker, brochure, or UPC label? We can accommodate specific features, so your product presents well on retail shelves. Our capabilities are extensive and adaptable to your needs.
As an FDA-registered and cGMP-compliant facility, we are a leading supplier of shrink-wrapped over-the-counter consumer healthcare products.
Why Use Shrink Wrapping?
Shrink wrapping offers numerous benefits for your product:
- Secure Hold: Keeps items firmly in place.
- Protection: Prevents dirt and moisture infiltration.
- Tamper Evident: Makes tampering immediately noticeable.
- Cost-Effective: An affordable packaging solution.
- Space Efficiency: Minimizes space needed for transportation and storage.
Kit Assemblies
Product kits combine goods or literature packaged together in a mailer, carton, or pouch, commonly used for medical test sets or retail promotional sets. At Tenco Assemblies, Inc., we have extensive experience assembling various types of kits and look forward to discussing your kitting project.
Examples of Kit Assembly Projects:
- Cosmetic Promotional Gift Sets
- Subscription Boxes
- Product Sample Kits
- Travel Size Product Sets
- Medical Test Kits
- First Aid Kits
- Media Kits
- Seasonal Gift Sets
- Retail-Ready Displays
Our Services Include:
- Folding and gluing boxes and mailers
- Shrink-wrapping kits
- Printing mailing addresses, date codes, or ID numbers on packaging
- Inserting product literature
Our flexibility, mechanical capabilities, and skilled labor force allow us to produce kits in a variety of configurations. Whether your project has detailed specifications or you need assistance customizing your kit setup, we can tailor our services to meet your specific needs.
Redress and Rework
There may come a time when a product’s packaging must be revised, whether to correct an error, update labeling, or re-package products into a new format. Whatever the reason, the team at Tenco Assemblies, Inc. can manage the situation for you. We have decades of experience and a motivated workforce to identify and remediate non-conforming products.
Tenco’s redress or rework capabilities include but are not limited to:
- 100% inspection to identify and cull out unacceptable products or packaging
- Relabel product with revised copy
- Remove products from original packaging and pack into new format
- Add sealing labels to a carton that is not sealing effectively
- Add ink jet stamps to cartons or products
Before discarding usable products with improper or outdated packaging, call us for a consultation. With our efficient operations, we can rework your product quickly so you can get it back to market.
Retail-Ready
Displays
Retail-ready, point-of-purchase (POP) displays are designed to be affordable, visually appealing, and versatile for all types of products. More importantly, they help your products stand out and attract consumer attention.
At Tenco Assemblies, Inc., we specialize in creating retail-ready displays that enhance visibility and generate interest in your products. Retailers value these displays for their ease of use and efficient space utilization. With our extensive experience in retail display packaging, we offer a wide range of options to suit your needs.
Flow Wrapping
As a leading contract packager, Tenco Assemblies provides a variety of packaging solutions, including flow wrapping.
Flow wrapping is a cost-effective method that seals single or multiple items in polypropylene film, often referred to as fin sealing due to the distinctive “fin” created at the bottom of the package. This technique is commonly used for:
- Single-dose OTC medications
- Pre-packaged eating utensils
- Packs of baseball cards
- Promotional literature with sample items
Polypropylene film offers excellent protection for your products. You can choose from clear film for full visibility or custom-printed film featuring your branding, graphics, and product information.
Our high-speed flow wrapping machinery, equipped with integrated automatic feeders, can package over 200 pieces per minute. This efficiency allows us to handle large orders quickly and meet tight deadlines. If you need fast turnaround and high-volume packaging, Tenco is here to assist.
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